Plant Maintenance & Inspection Services

FFC offers full range of maintenance services focusing on preventive maintenance and problem analysis and with aim to extend life of Plants while minimizing cost and downtime.

Reliability Centered Maintenance (RCM) Approach

  • Preventive Maintenance : Periodic maintenance (as per OEM guidelines).
  • Predictive Maintenance : Condition monitoring / Field data analysis.
  • Corrective Maintenance : On-line and shutdown maintenance.

Gas Turbine Rotor Overhauling

Rotary Equipment

  • Overhauling of gas turbine & steam turbines.
  • Overhauling of high speed centrifugal and reciprocating compressors and pumps.
  • Rotors replacement, balancing and casing repair.

Tube to Tubesheet Welding

Stationary Equipment

  • Repair of high pressure vessels, columns, heat exchangers.
  • On-line repairs and box up for leak fixation.
  • Welding of materials (steels, high grade alloys and titanium).
  • Refractory installation and repair in direct fired equipment (reformers, boilers).
  • Relining & maintenance of critical HP urea equipment (Stripper, Reactor).

Thermography at Primary Reformer

Inspection & Reliability Assessment

Our inspection team has considerable expertise with usage of all the modern tools for reliable inspection of Reactors, Columns, Vessels, Exchangers, Boilers, Tanks and critical HP Loop equipment.

Objectives of Inspection

  • Determine Predictive Maintenance requirements.
  • Equipment Integrity / Reliability Assessment.
  • Remaining Life Assessment.
  • Reduce maintenance costs by timely rectifications.
  • Conduct failure analysis for root causes.

Vibration Data Collection

Stationary Equipment Inspection

  • Non-destructive Flaw analysis (Magnetic-particle Testing, Ultrasonic Testing, Dye-penetrant Testing, Radiographic Testing).
  • Leakage Detection methods (Ammonia Leak Test, Helium Leak Test).
  • Corrosion Monitoring Techniques (Hydrogen Attack Survey, Cathodic Protection monitoring of underground lines, Thickness monitoring).
  • Infra-red Thermography analysis of high temperature equipment & refractory.

Rotary Equipment Inspection

  • Vibration measurements are the cornerstones of predictive maintenance for machines. FFC utilizes its rich experience aided by latest Bentley Nevada instruments & CSI and ADRE software. Diagnostics include High Resolution Data Acquisition, Trending & Interpretation, Causal Analysis & Remedial Actions.

Our Clients






Gulf Petrochemical Industries

Mechanical Maintenance & Inspection

2003, 2005, 2007, 2009, & 2010

Saudi Arabia

Samad Fertilizers

Rotary Maintenance



Emathenax Project of Techint Italy

Commissioning of Rotary Equipment